Cost-Effective Solutions: GRP Walkways in UK Manufacturing Plants

Glass Reinforced Plastic (GRP) walkways have become a staple in the industrial sector, particularly in manufacturing plants across the UK. These walkways offer a robust, long-lasting, and cost-effective solution that addresses the unique challenges faced by manufacturing facilities. This article delves into the reasons why GRP walkways are being adopted extensively in UK manufacturing plants, highlighting real-world examples and practical applications.

The Manufacturing Process of GRP Walkways

The creation of GRP walkways involves a meticulous process that ensures their strength, durability, and consistency. The primary components are glass fibres and a polymer resin, selected for their complementary properties. The glass fibres provide reinforcement, while the polymer resin acts as the binding agent, resulting in a material that combines the best of both worlds.

The most common method for producing GRP walkways is the pultrusion process. This continuous manufacturing technique ensures high quality and uniformity across all products. In the pultrusion process, glass fibres are arranged in a specific pattern and pulled through a resin bath, ensuring they are thoroughly saturated. The saturated fibres are then pulled through a heated die, which shapes the material into the desired profile. This stage determines the final shape and size of the GRP walkways. As the material passes through the die, it is heated to initiate the curing process. This step solidifies the resin, bonding the fibres together to form a rigid and durable structure. Controlled temperature and curing time are essential for optimal strength and longevity. Once cured, the material is cut to the required lengths and finished to remove any imperfections. This final step ensures that the GRP walkways meet exact specifications and quality standards.

Applications of GRP Walkways in Manufacturing Plants

GRP walkways are widely used in UK manufacturing plants for their durability, safety, and cost-effectiveness. Here are some real-world examples of their applications:

Chemical Plants

INEOS, a leading chemical company in the UK, has implemented GRP walkways in its facilities to enhance safety and reduce maintenance costs. GRP’s resistance to chemicals and corrosion makes it suitable for harsh chemical environments.

Automotive Industry

Jaguar Land Rover’s manufacturing facilities in the UK utilise GRP walkways to withstand heavy foot traffic and the movement of machinery. These walkways ensure a safe working environment and contribute to operational efficiency.

Food and Beverage Industry

Facilities like the Nestlé plant in York benefit from GRP walkways due to their ease of cleaning and maintenance. The non-slip surface of GRP walkways enhances worker safety in areas prone to spills and moisture.

Pharmaceutical Industry

GlaxoSmithKline’s facility in Barnard Castle uses GRP walkways to meet stringent safety and quality standards. These walkways provide a reliable and safe solution for critical areas within the plant.


The adoption of GRP walkways in UK manufacturing plants underscores their value as a cost-effective and durable solution. As the manufacturing sector continues to evolve, the integration of advanced materials like GRP will play a crucial role in maintaining operational excellence and safety. From chemical and automotive plants to food and beverage and pharmaceutical facilities, GRP walkways enhance safety, efficiency, and longevity. 

Businesses can ensure they are investing in a high-quality, reliable, and sustainable solution that stands the test of time. By choosing GRP walkways from trusted suppliers like Engineered Composites:


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